Hardware

Pinout

The following figure shows the Charge Control Y from a front view with numbered pinouts:

Charge Control Y Pinout (Front View)

Fig. 8 Charge Control Y Pinout (Front View)

The following table lists the connector types on Charge Control Y side and a matching counterpart example cable.

Connector

Pin Count

Coding

Gender

Example Counterpart Part Number/Link

Power & Safety

5

A

Male

Phoenix Contact 1476893

Profinet

4

D

Female

Phoenix Contact 1476024

LAN (OCPP)

4

D

Female

MCS

8

A

Female

Phoenix Contact 1522778

IO

8

A

Female

Power & Safety

Pin

Signal

1

24 V power supply

2

24 V emergency in

3

Ground (EVSE)

4

HV Ready In

5

HV Ready Out

Shield

Ground (EVSE)

Profinet

The Profinet interface supports 10/100 Mbit/s Ethernet. In the Linux operating system it is available as network interface eth2. The MAC address of this interface is stored within the OTP of the System on Chip.

Pin

Signal

1

ETH1 TX P

2

ETH1 RX P

3

ETH1 TX N

4

ETH1 RX N

Shield

Ground (EVSE)

LAN (OCPP)

The LAN interface supports 10/100 Mbit/s Ethernet. In the Linux operating system it is available as network interface eth0. The MAC address of this interface is stored within the OTP of the System on Chip.

Pin

Signal

1

ETH2 TX P

2

ETH2 RX P

3

ETH2 TX N

4

ETH2 RX N

Shield

Ground (EVSE)

MCS

The MCS interface supports 10 Mbit/s Ethernet. In the Linux operating system it is available as network interface eth1. The MAC address of this host interface is stored within the EEPROM on the SOM.

Pin

Signal

1

10-Base T1S P

2

10-Base T1S N

3

Temp1 input

4

Temp2 input

5

Common ground for Temp1 and Temp2

6

Charge Enable (CE)

7

Insertion Detection (ID)

8

Ground (MCS)

Shield

Ground (MCS)

IO

The CAN interface is a full implementation of the CAN FD protocol specification version 2.0B. It is available on Linux network interface can0, which has a default bitrate of 500 kBit/s.

Pin

Signal

1

CAN L

2

CAN H

3

Temp3 input

4

Temp4 input

5

Common ground for Temp3 and Temp4

6

Charge Enable (CE)

7

Insertion Detection (ID)

8

Ground (MCS)

Shield

Ground (MCS)

Wiring Overview

PT1000 Temperature Sensors

_images/wiring_temp_sensors.svg

Fig. 9 Wiring overview for the PT1000 Temperature Sensors

This wiring diagram shows an overview of connecting the temperature sensors to the Charge Control Y:

  • Make sure you only connect PT1000 temperature sensors

  • Connect sensor 1 between Pin 3 and Pin 5 of MCS

  • Connect sensor 2 between Pin 4 and Pin 5 of MCS

  • Connect sensor 3 between Pin 3 and Pin 5 of IO

  • Connect sensor 4 between Pin 4 and Pin 5 of IO

Emergency Input

_images/wiring_emergency_in.svg

Fig. 10 Wiring overview for the Emergency Input

This wiring diagram shows an overview of connecting the emergeny input to the Charge Control Y:

  • make sure the emergency input stays between 21.6V and 26.4V for normal behavior

  • any other voltage is treated as error condition and triggers the safe state

  • the voltage is measured against Ground (EVSE) (Pin 3)

HV Ready

State C is indicated by internally switching HV Ready In (Pin 4, Power & Safety) to HV Ready Out (Pin 5, Power & Safety). The short between HV Ready In to HV Ready Out is only done while the vehicle indicates state C AND Charge Control Y detects no safety issues.